《一》产品详细介绍:
产品名称:HYPERLINK "http://www.sh-jipu.com/" t "http://www.sh-jipu.com/hengwen/dongganji/_blank" h冷冻干燥机
产品型号:GIPP-FD-5
保 修 期:12个月
数量:1台
参考图
技术配置一览表 technical parameters table
| □ 主要配置 Main configuration | |||||||||||
| 板层有效面积: | Shelf effective area | 5m2 | |||||||||
| 板换 | 浙江峰煌 | ||||||||||
| 开门方式 | 手动打开 | ||||||||||
| □ 设备规格 Specification | |||||||||||
| 有效板层尺寸: | Shelf size | 1100 | mm × | 110 | 0mm | ||||||
| 板层数目: | Shelf numbers | 5+1(接触式/辐射层) | Top shelf as temperature compensating plate | ||||||||
| 托盘数量Number of pallets: | 24 | ||||||||||
| 板层间距: | Shelf spacing | 50 mm | |||||||||
| 板层温度范围: | Shelf temperature range | -50℃～+80℃ (空载 no-load) | |||||||||
| 冷阱最低温度: | Min. condenser temp. | ≤ - | 60 | ℃ (空载 no-load) | |||||||
| 系统极限真空度: | System final vacuum degree | ≤ 15 | Pa | ||||||||
| 捕水能力 | Water-capture capability | 5 | 0Kg | /BN | |||||||
| □ 基础设施 Basic configuration | |||||||||||
| 装机功率: | installation Power | 24 KW | ★ 此为装机功率,并非运行功率。耗电<<19 KWh | Not actual working power, power | consumption<<19 KWh | ||||||
| 冷却水流量: | Cooling water | 约15m3 / h | About15 m3 / h | ||||||||
| □ 机组外形及其他部分 Shape and other parts | |||||||||||
| 外形尺寸(mm): | dimension | (约)长3800×宽1600×高2300 | ★ 该尺寸为纵置式,也可依据用户要求进行设计。 | About 3800x1600x2300mm, L*W*H | Longitudinal - located, customized design available | ||||||
| 整机重量( | Kg | ): | Weight | (约)4500 | About 4500 | ||||||
| 噪声: | Noise | ≤ 80dB | |||||||||
| 机组电气系统: | Electrical system | 接地保护 | Ground protection | ||||||||
| 冻干机的设计、制造、安装标准: | Design, production, installation standards | 按《药品生产质量管理规范》、《药品生产质量管理(GMP)实施指南》及GB/T522 6.1-1996标准等国家相关规定标准 | As GMP ,GB/T522 6.1-1996 national standards | ||||||||
| 整套机组的验证: | Whole machine test | 检测、验证的资料、方案、方法,相应的仪器支持。 | Test, checking data, method, and equipment support | ||||||||
| □ 冻干箱组件 Drying chamber components | |||||||||||
| 箱体形状: | Shape | Rectangular | |||||||||
| 内表面粗糙度: | Roughness of inner wall | Ra ≤ 0.4 μm | |||||||||
| 冻干箱朝向: | Direction of chamber | 洁净室 cleaning room | |||||||||
| 箱门开启方向: | Opening direction | 顺/逆时针开启(俯视 用户确定) | Clockwise or anticlockwise (overlooking, user confirm) | ||||||||
| 箱体材料: | Chamber material | AISI 304 不锈钢 | AISI 304 stainless steel | ||||||||
| ◆ | 箱门材料: | Door material | AISI 304 不锈钢(部分) | AISI 304 stainless steel | |||||||
| 工作压力: | Working pressure | 常压 | |||||||||
| 工作温度: | Working temperature | ≥ 80℃ | |||||||||
| 保温材料: | thermal insulation material | 聚氨脂发泡 | polyurethane foam | ||||||||
| 冻干箱门观察窗: | Door observation window | 1 个 | 1 unit | ||||||||
| 冻干箱体观察窗: | Chamber Observation window | 1个(带有照明灯) | 1 unit (with light) | ||||||||
| ◆ | 箱体外装饰: | Chamber outside ornament | AISI 304 不锈钢 | AISI 304 | |||||||
| □ 板层组件 Shelf components | |||||||||||
| ◆ | 板层面板材料: | Shelf material | AISI 304不锈钢/铝合金氧化处理 | ★ 上下面板钢板厚度 | 4 | mm | AISI 304 Top and bottom plate thickness | 4 | mm | ||
| ◆ | 板层结构: | Shelf structure | AISI 304不锈钢(我公司独特技术的内焊法) | ||||||||
| 表面粗糙度: | Roughness of shelf | Ra ≤ 0.4 μm | |||||||||
| 板层平整度: | Flatness | ≤ ±0.5mm / m | |||||||||
| 有效板层尺寸: | Effective shelf size | ★ | 1100 | mm× | 110 | 0 mm | |||||
| 板层数目: | Amount of shelf | 5+1 | |||||||||
| 板层有效面积: | Effective area of shelf | 5.005m2 | |||||||||
| ◆ | 板层间距: | Shelf spacing | 50 mm | ||||||||
| 板层降温速率: | Temperature decreasing rate | +20℃降到-35℃/ 60分钟内 (空载,硅油入口) | +20℃ down to -40℃/ within 60 min, | (no-load, entrance of silicon oil ) | |||||||
| 板层升温速率:Temperature elevating rate | -40℃升到+20℃/ 60分钟内 (空载,硅油入口) | -40℃ up to +20℃/ within 60 min, | (no-load, entrance of silicon oil ) | ||||||||
| ◆ | 板层最低温度: | shelf lowest temperature | ≤ -50℃ (空载,硅油入口) | (no-load, entrance of silicon oil ) | |||||||
| 板层最高温度: | Shelf highest temperature | ≥ +80℃ (空载,硅油入口) | (no-load, entrance of silicon oil ) | ||||||||
| 板层温差: | Shelf temperature error | ≤ ±1℃(稳定后) | ≤ ±1℃(in balance) | ||||||||
| 加热功率:heating power | ≥6kw | ||||||||||
| 电压:Voltage | 三相Three phase electricity,220V±5% | ||||||||||
| 频率:frequency | 60Hz±2% | ||||||||||
| 用处:Use | 用于食品冷冻干燥机For food freeze dryer | ||||||||||
| 手推车:wheelbarrow | 配手推车一台Equipped with a trolley | ||||||||||
| 备件:spare part | 5%spare parts备件 | ||||||||||
| 说明书:instructions | 英文说明书一份One English manual | ||||||||||
| □ 冷阱组件 Condenser components | |||||||||||
| 冷阱形状: | Condenser Shape | 矩形 | ★ 结构紧凑、捕冰能力强、便于化霜、清洗 | Vertical type, rectangular | Compact structure, better water capture ,easy to clean and defrosting | ||||||
| ◆ | 冷阱材料: | Condenser material | AISI 304 不锈钢 | AISI 304 | |||||||
| ◆ | 盘管材料: | Coiling pipe material | AISI 304 不锈钢 | AISI 304 | |||||||
| 盘管表面粗糙度: | Coiling pipe roughness | Ra ≤ 0.6 μm | |||||||||
| 冷阱凝冰量: | Condenser water capture | ≥ 80 Kg | |||||||||
| 冷阱降温: | Condenser temp. Decreasing | +20℃降到-35℃/ 60分钟内 | +20℃ to -40℃, within 30 minutes | ||||||||
| ◆ | 冷阱最低温度: | Condenser Min. temp. | ≤ -60℃ | ||||||||
| 冷阱观察窗: | Condenser observation window | 有(带有照明灯) | Available (with light ) | ||||||||
| 工作压力: | Working pressure | 常压 | |||||||||
| 除霜方式: | Defrosting | 水淹没/热水喷淋 | Water soaking | ||||||||
| ◆ | 保温材料: | thermal insulation material | 聚氨脂发泡 | polyurethane foam | |||||||
| □ 冷冻系统 Refrigeration system | |||||||||||
| ◆ | 冷冻机: | Refrigerator | 莱富康 | ||||||||
| ◆ | 制冷剂: | Refrigerant | R507/R404A | ||||||||
| 冷冻机数量: | Refrigerator number | 1台 | 1 sets | ||||||||
| 板层制冷: | Shelf refrigeration | 1台(同时对板层制冷,物料直接接式制冷) | 1 sets (shelf refrigeration at same time, indirect | ||||||||
| 冷阱制冷: | Condenser refrigeration | 1台(同时对冷阱制冷,直接式制冷) | 1 sets (shelf refrigeration at same time, direct refrigeration) | ||||||||
| 冷却水: | Cooling water | 15 M3 / h | 冷凝器大冷吨、大贮液容积设计,允许水温≤ 30℃。 | 15M3 / h | Condenser with big capacity, water temp.≤ 30℃ | ||||||
| 冷冻系统保护调节装置: | ★ 采用国际知名品牌的产品,精确、稳定、安全、可靠。 | Freezing system protection devices: | World famous devices are used to make sure correct, stable. Safe and reliable. | ||||||||
| 高压压力保护系统: | High pressure protection device | 当系统排气压力超过允许压力时,自动切断冷冻机运行,防止意外事故发生。 | When system’s air discharge pressure exceeds allowed pressure, machine automatically stops working, to avoid an accident. | ||||||||
| 油压压力保护系统: | Oil pressure protection system | 当冷冻机处于长时间运行状态时,随时监控冷冻机的油压压力,防止冷冻机因缺油造成的损害。 | When freeze dryer are running for long time, system monitor oil pressure, to prevent oil lack damage. | ||||||||
| 马达温度保护系统: | Motor temperature protection system | 当冷冻机马达温度高于设定值时,为了保护冷冻机,该系统将自动停止冷冻机的运行。 | When motor temperature is over set point, this system will automatically stop running the machine to protect it. | ||||||||
| 低温回油调节系统: | Low temperature oil return | Adjustment system | 当冷冻机长时间在很低的蒸发温度下工作时,如何使冷冻机油顺利回至曲轴箱是非常重要的(缺少冷冻机油的系统中常常造成冷冻机“烧毁”)。当曲轴箱中缺少冷冻机油时,该系统自动启动将使曲轴箱中建立合适的油位。为实现冻干机的无人操作创造条件。 | When freeze dryer worked long time in low evaporating temperature, it is very important to make refrigerator oil return to crankcase. (Lack of refrigerator oil can cause compressor burn down). When crankcase lacks refrigerator oil, this system will automatically start to establish proper oil level in crankcase .This is to create condition for realizing unmanned operation. | |||||||
| 排气温度调节系统: | Air discharge adjustment system | 当冷冻机排气温度过高时,该系统自动启动冷却系统,防止高压部分超温运行。为实现冻干机的无人操作创造条件。 | When refrigerator air discharge temperature is too high, system automatically starts cooling system, and prevents high pressure parts working in high temperature. This is to create condition for realizing unmanned operation. | ||||||||
| 防湿冲程调节系统: | Moisture proof adjustment system | 当冷冻机处于高负荷运行状态时,该系统可自动进入调整程序,防湿冲程甚至“液击”现象发生。为实现冻干机的无人操作创造条件。 | When refrigerator works at overload state, this system automatically starts adjustment procedure, to avoid moisture even liquid slugging. This is to create condition for realizing unmanned operation. | ||||||||
| 自动收液装置: | Automatic liquid collection device | 当冷冻机处于待机状态时,该装置自动运行将系统中滞留的制冷剂收回储液罐,以利于再次开机。 | When refrigerator is in standby mode, this system automatically start to collect left refrigerant back to fluid tank, this is easy to start machine next time. | ||||||||
| 膨胀阀 | expansion valve | DANFOSS(丹麦Denmark) | |||||||||
| 顶盖阀 | Top cover valve | Castel(意大利 Italy) | |||||||||
| 电磁阀 | solenoid valve | DANFOSS(丹麦Denmark) | |||||||||
| 油分离器 | Oil separator | ZOER(合资) | |||||||||
| 高压控制器 | High pressure controller | DANFOSS(丹麦Denmark) | |||||||||
| 低压控制器 | Low pressure controller | DANFOSS(丹麦Denmark) | |||||||||
| 油压差控制器 | Oil pressure controller | DANFOSS(丹麦Denmark) | |||||||||
| 视液镜 | Liquid observation glass | DANFOSS(丹麦Denmark) | |||||||||
| 马达超温保护器 | Motor overload temperature protector | BITZER(德国 Germany) | |||||||||
| 停机后的制冷剂自动收液装置 | Refrigerant automatic collection device after machine stop | DANFOSS(丹麦Denmark) | |||||||||
| 能量调节装置 | Energy adjustment device | DANFOSS(丹麦Denmark) | |||||||||
| 除酸过滤器芯 | Disacidify filter core | DANFOSS(丹麦Denmark) | |||||||||
| 压力表 | Pressure meter | LR/REFCO(德国/瑞士)油浸式压力表 | LR/REFCO(Germany/Swiss) oil submerge pressure meter | ||||||||
| 汽液分离器 | gas-liquid separator | ZOER(合资) | |||||||||
| 水冷式冷凝器 | Water cooling condenser | Well-known brand | |||||||||
| □ 真空系统 Vacuum system | |||||||||||
| ◆ | 真空配置: | Vacuum configuration | 一台旋片泵+一台罗茨泵 =真空泵组 | 2 sets of rotary vane pump and 2 sets of Roots pump to form vacuum pump system | |||||||
| ◆ | 双级旋片泵: | Double stage rotary vane pump | 莱福士旋片式真空泵+鲍斯罗茨泵 | ★ 世界著名品牌 | ULVAC double stage rotary vane pump | World famous brand | |||||
| 数量: | quantity | 1台 | 1 sets | ||||||||
| ◆ | Roots pump | 1台 | |||||||||
| 数量: | quantity | 1 sets | |||||||||
| ◆ | 真空仪表: | Vacuum gauge | 莱宝 | ||||||||
| 冻干箱抽空速率: | Chamber pumping rate | 大气压→ | 15 Pa ≤ | 6 | 0分钟( | 干燥条件下) | atmosphere→ | 10 Pa ≤ | 60 minutes(in dry condition) | ||
| 系统最高真空: | System Maximum vacuum | ≤ 15 | Pa | ||||||||
| 系统漏率: | System leaking rate | ≤ 10.0 | Pa | · | l / sec(优于国家标准) | 5 times better than national standard | |||||
| □ 流体循环系统 Liquid circulation system | |||||||||||
| ◆ | 流体: | Liquid | 低粘度硅油 ( 25℃, 5cst ) | ★ 国产优质产品 | low viscosity silicon oil( 25℃, 5cst ) | National qualified product | |||||
| 流体管路材料: | Liquid tubing material | AISI 304 不锈钢,焊接,有保温 | AISI 304, welding, heat keeping | ||||||||
| ◆ | 循环泵: | Circulation pump | 南方泵业 1.5kw | 南方 | |||||||
| 循环泵数量: | Circulation pump quantity | 1台 | 1 set | ||||||||
| 加热功率: | Heating rate | 6 kW | |||||||||
| ◆ | 加热控制方式: | Heating control style | 固态继电器 | Solid-state relay | |||||||
| ◆ | 不锈钢板式换热器: | Stainless steel plate heat exchanger | 国际知名品牌 | Well-known brands | |||||||
| 测温探头: | Temperature sensor | PT-100铂电阻 | PT-100 platinum resistance | ||||||||
| □ 控制系统 Control system | |||||||||||
| ◆ | 控制方式: | Control style | 自动+手动控制 | Automatic and manual control | |||||||
| ◆ | 控制系统: | Control system | 台达技术支持 | TaiDa | |||||||
| 控制柜 | Control board | SH-HPSC-IV | |||||||||
| 触摸屏 | Touch screen | 昆仑通态 | MCGS | ||||||||
| 中间继电器: | Intermediate relay | 本平台所发布信息的内容准确性由提供信息的原单位组织或个人独立承担完全责任! |
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